Up-scalable sheet-to-sheet production of high efficiency perovskite module and solar cells on 6-in. substrate using slot die coating

© 2017 Elsevier B.V. Scalable sheet-to-sheet slot die coating processes have been demonstrated for perovskite solar cells and modules. The processes have been developed on 6 in. × 6 in. glass/ITO substrates for two functional layers: the perovskite photo-active layer and the Spiro-OMeTAD hole transport layer. Perovskite solar cells produced using these slot die coating processes demonstrate device performances identical to the spin coated devices. All manufactured devices illustrate a high level of reproducibility. The developed slot die coating processes were also used for the manufacturing of perovskite PV modules. Large area modules of 12.5 × 13.5 cm2 were realized by slot die coating on 6 in. × 6 in. substrates in combination with newly developed laser ablation processes for conventional P1-P2-P3 monolithic cell interconnections. The modules demonstrate power conversion efficiencies above 10%, with a power output of 1.7 W. This achievement is an important milestone in the development of up-scalable manufacturing technologies for perovskite PV modules.